The Innovation Behind the CH-47 Chinook Antenna Mount Kit

When Elevate Systems was approached by the U.S. Army Aircraft Maintenance Division in the Systems Readiness Directorate at Corpus Christi Army Depot to design an antenna mount kit for the CH-47 Chinook helicopter, we faced a unique challenge: no new holes could be drilled into the aircraft. This specification required an innovative solution that maintained the structural integrity of the helicopter while achieving the project's goal.

The first step was to perform a thorough assessment of the Chinook helicopter to identify potential installation points. We discovered a jack pad tie-down point under the helicopter that was conveniently hollow. This point provided the perfect location for the antenna mount, meeting the specifications provided by the Army.

However, our work was far from over. To ensure a smooth installation process, we had to model the interior of the helicopter, creating detailed instructions to guide the installation of the audio cable to the controlling device.

An innovative feature of this project was the use of 3D nylon printing for initial fit checks. This method proved to be cost-effective, with the nylon asset costing around $300 for 3D printing. Only after we were satisfied with the fit checks did we proceed to traditional subtractive manufacturing.

The outcome was an overwhelming success. We produced and delivered 28 kits to PEO STRI in Orlando, Florida, and PM Cargo in Huntsville, Alabama.

The CH-47 Chinook antenna mount kit design project showcases the innovation and adaptability that are the hallmarks of engineering at Elevate Systems. By using a combination of careful assessment, 3D modeling, and cost-effective prototyping, we were able to create a solution that respected the integrity of the Chinook helicopter while meeting the needs of our clients.

Check out the United States Army's article for more information: https://www.army.mil/article/243852/collaboration_cornerstone_of_antenna_mount_relocation