Pilatus PC-12 Antenna Contour Plate Reverse Engineering

Elevate Systems successfully executed a reverse engineering and manufacturing effort for the Pilatus PC-12 Antenna Contour Plate, addressing critical obsolescence and supply chain challenges. The original antenna contour plate, an essential component for operational performance, could not be sourced.

To solve this issue, Elevate Systems utilized advanced metrology, 3D modeling, and precision manufacturing techniques to develop a fully engineered replacement. The process began with detailed scanning and material analysis of an existing asset, allowing for the creation of high-fidelity 3D CAD models. This ensured that all design features, mounting points, and material properties matched or exceeded the original specifications.

Once the digital models and technical data were validated, Elevate Systems identified and qualified a new manufacturing source, dramatically reducing production timelines from months to mere weeks. This rapid turnaround provided an immediate sustainment solution, ensuring that replacement antenna contour plates were available for installation without disrupting aircraft operations.